Carpet back coating
is primarily a backing process and an important production step carried out to
improve and enhance the stability of various textile floor coatings including
rugs and carpets.
The backing process
is an important production step applied to improve the stability of textile
floor-coverings. Moreover, backing may have a positive influence on properties
such as sound-proofing, stepping elasticity, and heat insulation.
Backing of floor
coatings has advantages such as soundproofing, stepping elasticity, and heat
insulation. There are various types of coatings used for textile floor covering
that include pre-coatings, foam coatings, textile back coatings, heavy
coatings, reinforcement, and back finish among others. Various methods used for
backing carpets include secondary backing, embossed gel foam backing, and felt
backing.
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Gel foam backings are
the most accepted carpet back coatings as they possess excellent mechanical
quality, good water resistance, and have a non-slippery effect. A gelling agent
along with vulcanization agent and ammonium acetate gel foam is used as
secondary backing. Tufted carpets are pre coated after tufting, primarily to
anchor the needled piled loops in the carrier layer of the carpet permanently.
The pre coating
material consists of a variety of components, which include x-SBR latex
(dispersion that contains a copolymer, which is obtained from styrene,
butadiene and carbonic acid), fillers, water, and additives, which include
thickeners, anti foam, foam stabilizers, etc. The pre coatings can be applied
to carpets and the other textile floor coatings by two processes: slop padding
and the doctor blade technique.
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